Current Search: Epoxy coatings (x)
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Title
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Study of corrosion-induced failure mechanisms of epoxy-coated reinforcing steel.
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Creator
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Lee, Seung-Kyoung, Florida Atlantic University, Hartt, William H., McIntyre, Jack F., College of Engineering and Computer Science, Department of Ocean and Mechanical Engineering
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Abstract/Description
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A study of the corrosion protection afforded by epoxy coatings on reinforcing steel was performed. To accomplish this bars were acquired from ten sources and coatings were characterized in terms of defects, thickness, solvent extraction weight loss and hardness. Testing involved exposure in various aqueous solutions at both ambient temperature and 80$\sp\circ$C and in chloride-contaminated concrete slabs under outdoor exposure. Direct pull-off adhesion testing was performed on tested and...
Show moreA study of the corrosion protection afforded by epoxy coatings on reinforcing steel was performed. To accomplish this bars were acquired from ten sources and coatings were characterized in terms of defects, thickness, solvent extraction weight loss and hardness. Testing involved exposure in various aqueous solutions at both ambient temperature and 80$\sp\circ$C and in chloride-contaminated concrete slabs under outdoor exposure. Direct pull-off adhesion testing was performed on tested and virgin epoxy coated reinforcing steels (ECRs). Electrochemical impedance spectroscopy (EIS) scans were made periodically, and a curve fitting technique was employed to analyze coating parameters. Conventional electrochemical measurements were also made, and corrosion morphology of ECR specimens was examined. It was found that the density and size of coating defects was the primary factor affecting ECR performance. The circuit analysis indicated that poorly performing defect-free coatings absorbed water and oxygen; and these species reached the coating/substrate interface and electrochemical reactions at the interface caused coating degradation. By way of contrast, the impedance response for well-performing ECR specimens showed no signs of active degradation at the interface although diffusional processes similar to those noted for poorly performing bars occurred here also. Experimental results indicated a relationship between corrosion behavior and bar source. Weight loss upon solvent extraction correlated with impedance reduction from hot water exposure. Coating defects developed during most of the tests, especially in high pH solutions containing chloride ions. ECRs with excessive coating defects, either initially present or ones which developed in service, performed poorly in every test category regardless of source. Forms of coating failure were extensive rusting at defects, blistering, wet adhesion loss, cathodic delamination, underfilm corrosion and coating cracks. These occurred sequentially or concurrently, depending on the condition of the ECR and nature of the environment.
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Date Issued
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1994
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PURL
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http://purl.flvc.org/fcla/dt/12389
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Subject Headings
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Corrosion and anti-corrosives, Epoxy coatings, Steel--Corrosion, Concrete--Corrosion
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Format
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Document (PDF)
