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Design and implementation of a control system for a laser-tracking measurement system

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Date Issued:
2000
Summary:
To assess and evaluate the performance of robots and machine tools dynamically, it is desirable to have a precision measuring device that performs dynamic measurement of end-effector positions of such robots and machine tools. Among possible measurement techniques, Laser Tracking Systems (LTSs) exlnbit the capability of high accuracy, large workspace, high sampling rate, and automatic target-tracking,. and thus are well-suited for robot calibration both kinematically and dynamically. In this dissertation, the design and implementation of a control system for a homemade laser tracking measurement systems is addressed and calibration of a robot using the laser tracking system is demonstrated Design and development of a control system for a LTS is a challenging task. It involves a deep understanding of laser interferometry,. controls, mechanics and optics,. both in theoretical perspective and in implementation aspect. One of the most important requirements for a successful design and implementation of a control system for the LTS is proper installation and alignment of the laser and optical system,. or laser transducer system. The precision of measurement using the LTS depends highly on the accuracy of the laser transducer system, as well as the accuracy of the installation and alignment of the optical system. Hence, in reference to the experimental alignment method presented in this dissertation, major error sources affecting the system measurement accuracy are identified and analyzed. A manual compensation method is developed to eliminate the effects of these error sources effectively in the measurement system. Considerations on proper design and installation of laser and optical components are indicated in this dissertation. As a part of the conventional control system design, a dynamic system model of the LTS is required. In this study, a detailed derivation and analysis of the dynamic model of the motor gimbal system using Lagrange-Euler equations of motion is developed for both ideal and complete gimbal systems. Based on this system model,. a conventional controller is designed. Fuzzy Logic Controllers (FLC) are designed in order to suppress noise or disturbances that exist in the motor driver subsystem. By using the relevant control strategies. noise and disturbances present in the electrical control channels are shown to reduce significantly. To improve the system performance further, a spectrum analysis of the error sources and disturbances existing in the system is conducted. Major noise sources are effectively suppressed by using a two-stage fuzzy logic control strategy. A comparison study on the performances of different control strategies is given in this dissertation, in reference to the following: An ideal system model, a system with a long time delay, a system with various noise sources and a system model with uncertainties. Both simulation and experimental results are furnished to illustrate the advantages of the FLC in respect of its transient response, steady-state response, and tracking performance. Furthermore, noise reduction in the laser tracking system is demonstrated. Another important issue concerning a successful application of the LTS in the calibration of a robot is the estimation of system accuracy. Hence, a detailed analysis of system accuracy of the LTS is presented in this worL This analysis is also verified by experimental methods by means of tracking a Coordinate Measuring Machine available in the FAU Robotics Center. Using the developed LTS, a PUMA robot in the FAU Robotics Center is calibrated. The results obtained are confirmative with the data available in the literature. In summary, the proposed methodology towards the design and implementation of a control system for LTSs has been shown to be successful by performing experimental tracking and calibration studies at the FAU Robotics Center.
Title: Design and implementation of a control system for a laser-tracking measurement system.
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Name(s): Bai, Ying.
Florida Atlantic University, Degree grantor
Roth, Zvi S., Thesis advisor
Zhuang, Hanqi, Thesis advisor
College of Engineering and Computer Science
Department of Computer and Electrical Engineering and Computer Science
Type of Resource: text
Genre: Electronic Thesis Or Dissertation
Issuance: monographic
Date Issued: 2000
Publisher: Florida Atlantic University
Place of Publication: Boca Raton, Fla.
Physical Form: application/pdf
Extent: 334 p.
Language(s): English
Summary: To assess and evaluate the performance of robots and machine tools dynamically, it is desirable to have a precision measuring device that performs dynamic measurement of end-effector positions of such robots and machine tools. Among possible measurement techniques, Laser Tracking Systems (LTSs) exlnbit the capability of high accuracy, large workspace, high sampling rate, and automatic target-tracking,. and thus are well-suited for robot calibration both kinematically and dynamically. In this dissertation, the design and implementation of a control system for a homemade laser tracking measurement systems is addressed and calibration of a robot using the laser tracking system is demonstrated Design and development of a control system for a LTS is a challenging task. It involves a deep understanding of laser interferometry,. controls, mechanics and optics,. both in theoretical perspective and in implementation aspect. One of the most important requirements for a successful design and implementation of a control system for the LTS is proper installation and alignment of the laser and optical system,. or laser transducer system. The precision of measurement using the LTS depends highly on the accuracy of the laser transducer system, as well as the accuracy of the installation and alignment of the optical system. Hence, in reference to the experimental alignment method presented in this dissertation, major error sources affecting the system measurement accuracy are identified and analyzed. A manual compensation method is developed to eliminate the effects of these error sources effectively in the measurement system. Considerations on proper design and installation of laser and optical components are indicated in this dissertation. As a part of the conventional control system design, a dynamic system model of the LTS is required. In this study, a detailed derivation and analysis of the dynamic model of the motor gimbal system using Lagrange-Euler equations of motion is developed for both ideal and complete gimbal systems. Based on this system model,. a conventional controller is designed. Fuzzy Logic Controllers (FLC) are designed in order to suppress noise or disturbances that exist in the motor driver subsystem. By using the relevant control strategies. noise and disturbances present in the electrical control channels are shown to reduce significantly. To improve the system performance further, a spectrum analysis of the error sources and disturbances existing in the system is conducted. Major noise sources are effectively suppressed by using a two-stage fuzzy logic control strategy. A comparison study on the performances of different control strategies is given in this dissertation, in reference to the following: An ideal system model, a system with a long time delay, a system with various noise sources and a system model with uncertainties. Both simulation and experimental results are furnished to illustrate the advantages of the FLC in respect of its transient response, steady-state response, and tracking performance. Furthermore, noise reduction in the laser tracking system is demonstrated. Another important issue concerning a successful application of the LTS in the calibration of a robot is the estimation of system accuracy. Hence, a detailed analysis of system accuracy of the LTS is presented in this worL This analysis is also verified by experimental methods by means of tracking a Coordinate Measuring Machine available in the FAU Robotics Center. Using the developed LTS, a PUMA robot in the FAU Robotics Center is calibrated. The results obtained are confirmative with the data available in the literature. In summary, the proposed methodology towards the design and implementation of a control system for LTSs has been shown to be successful by performing experimental tracking and calibration studies at the FAU Robotics Center.
Identifier: 9780599611306 (isbn), 12622 (digitool), FADT12622 (IID), fau:9505 (fedora)
Collection: FAU Electronic Theses and Dissertations Collection
Note(s): College of Engineering and Computer Science
Thesis (Ph.D.)--Florida Atlantic University, 2000.
Subject(s): Robots--Calibration
Robots--Control systems
Fuzzy logic
Held by: Florida Atlantic University Libraries
Persistent Link to This Record: http://purl.flvc.org/fcla/dt/12622
Sublocation: Digital Library
Use and Reproduction: Copyright © is held by the author, with permission granted to Florida Atlantic University to digitize, archive and distribute this item for non-profit research and educational purposes. Any reuse of this item in excess of fair use or other copyright exemptions requires permission of the copyright holder.
Use and Reproduction: http://rightsstatements.org/vocab/InC/1.0/
Host Institution: FAU
Is Part of Series: Florida Atlantic University Digital Library Collections.